Special Foam For New Energy Batteries Archives - DP Silicone | China Manufacturer of Seals, Gaskets, Insulation, dpsilicone, silicone foam, liquid silicone foam, special silicone products.

Silicone foam is mainly made of silicone rubber raw material, supplemented with fillers (such as white carbon black), vulcanization accelerators, foaming agents and other auxiliary materials. After mixing evenly, it is made through high-pressure and high-temperature foaming process. Its microstructure presents a porous honeycomb like structure with a density as low as 0.16-0.45 g/cm ³ (matrix density 1.17 g/cm ³), forming a polymer elastomer with both elasticity and lightweight properties. ‌

Foaming technology: including chemical foaming (decomposition of hydroxyl foaming agents to produce gas) and physical foaming (expansion of organic foaming microspheres).
Special modification processes: such as UV light curing, plasma treatment, flame retardant compounding (aluminum hydroxide/spherical silicon composite flame retardant), etc.
Structural control: By adjusting the cell size through the use of a foaming agent and process parameters, closed cell/open cell structural design can be achieved.

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Mechanical properties: Compression rebound rate>90%, adjustable hardness range 20-80 Shore C.
Thermal performance: Temperature resistance range -100 ℃~350 ℃, thermal conductivity coefficient 0.4W/m · K.
Electrical performance: Volume resistivity>10 ΩΩ· cm (unfilled), increasing filler will reduce insulation.
Environmental tolerance: resistant to UV aging (no obvious cracking after 3000 hours), waterproof rating IPX7, resistant to ozone concentration above 50pphm.

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0.8mm	10mm	1.6mm	2.3mm	3.18mm	4.76mm
0.0315‘’	0.394‘’	0.063‘’	0.0906‘’	0.125‘’	0.187‘’

We provide 0.8mm / 1.0mm / 1.6mm / 2.3mm / 3.18mm / 4.76mm Thick silicone foam。
我们可以定制任何厚度的硅胶泡棉。

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structural classification

Closed cell type: mainly composed of independent bubble structures, suitable for sealing and insulation (such as sealing gaskets for new energy battery packs)
Open hole type: connected hole structure, good at sound absorption and shock absorption (such as interior materials for rail transit)
Hybrid type: combining the characteristics of both, used for special buffering scenarios

Industry application cases

New energy vehicles: battery pack cushion (density 0.2g/cm ³), motor compartment insulation layer
Electronic appliances: PCB conductive shielding foam (surface resistance<0.1 Ω/sq)
Aerospace: cabin sound insulation materials (noise reduction coefficient NRC ≥ 0.8)
Medical equipment: Medical mattress (certified with ISO 10993 biocompatibility)

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德朴科技（深圳）有限公司（以下简称德朴），是一个拥有15年丰富历史的有机硅胶综合服务商。我们专注于生产和分销各种有机硅产品。比如液态硅胶发泡制品和硅橡胶卷板板材。我们的产品厚度范围从0.1mm到15mm，宽度可达4米。每年为全球超过2000个满意的客户提供超过500,000平方米的有机硅材料/卷材/板材。

我们的使命是为客户提供全面的解决方案，专注于密封，减重，电磁屏蔽，绝缘，导热，以及高温低温耐受性（-60~400度）。我们努力成为提供定制化有机硅压延卷材解决方案的小巨人，并迅速打样试产，以满足客户的特殊需求。

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Introduction

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Application

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structural classification

Industry application cases

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